As renewable energy sources are replacing traditional fossil power sources, many plants are underutilizing their expected capacity and essential functions. As a result, tight maintenance budget is forcing managers to postpone problems even when they know www.kp-lok.com it should not be put off because of the future consequences.
To prevent fallen short of the required cost of implementing vital service areas of your facility, it is critical to plan and take appropriate measures to protect your installation from shutting down abruptly due to valve-related problems. Here are measures you can take to make adequate provision to keep your plant running at optimum capacity without fallen short on your budget.
Specify the right valve for an application. This may seem obvious from the start, but it is important to consider it as an important and urgent step to start your facility construction plan. Doing this helps to prevent misapplication of valves to ensure each valve is mounted at the right point in the facility. Unless you know what valve specification you will be dealing with at each point of valve installation, you won’t know when the wrong valve has been used which will compromise the integrity of your installation and lead it to malfunction. When you install the right spec valve, the result will be a fully functioning and optimized system. Such system will compensate you with efficiency, thus saving you needed costs you could have used in running diagnostics and eventually in buying new valve on a try by error basis.
Choose the proper seat material. A leaking valve will give you a headache and waste enormous resources both personnel and money. When wrong valve seat is used, it poses a risk that may throw your entire facility into chaos. It is recommended, and indeed, it is unprofessional to use a misfit valve seat because overall, it is a waste of your time and resources and will cause your facility to perform below expectations with more expenditure than you ever budget for the project.
Using the right seat material will improve your project lifecycle, making the valves last longer and perform excellently over the period of use. Such facility will compensate for your investment with high ROI and boost your team’s morale as they get a great result every day. At the end user point of view, the installer of a well-implemented system will earn their respect and would recommend them to new users.
Source the right valves. Valves are manufactured far away from your facility, and you need to ensure you are getting the right valves when ordering for them. This is where selecting the right manufacturer for your valves supply is an important part of your project planning. You need to ensure you have valves that meet very stringent quality conditions and specification. You can achieve your desire for quality valve if you work with the right manufacturer who will implement strict quality control exercise in producing your batch of valves. Only professional and experienced manufacturers can give you the quality of valves you want because they have a name to protect.
Other factors to consider when sourcing for the right valve including the following:
- Consider a single resource for your valve package purchases
- Keep up with required maintenance
- Optimize spare part inventories
- Pick the right partner
The valve control design needs to consider the following when planning for your valve production:
- Type of fluid,
- Upward pressure,
- Downward pressure,
- The rate of flow,
Once you have the right valves, your team including the power plant engineer and protection planner should plan the points where each valve will be located in the facility. Your design should maintain anywhere from 20% 5o 80% for control valve range operation and avoid anything less than 10% open to prevent swift erosion of the valves. Lastly, it is important to document relevant information about the valve; this will inform maintenance team of the function expected of each valve and know if they are working accordingly or not during maintenance investigation.